Quality control in the production process is always the top priority of businesses in this field. If implemented properly, this operation results in cost optimization and improved production efficiency. On the contrary, when done incorrectly, businesses will face problems related to quality, increase raw material and labor costs, as well as cause serious consequences such as order cancellations and negative impacts on customers. profit.
Definition of Quality Control?
Quality control (Quality Control – QC) is the process of checking, evaluating and ensuring that a product or service meets pre-set quality standards.
Quality control purposes is ensuring that a product or service achieves the desired quality and is error-free, thereby creating customer satisfaction and trust.
The quality control process typically includes defining quality standards and using inspection and testing methods to evaluate a product or service.
Then, necessary measures are taken to improve quality if necessary. In this way, the risk of errors is minimized, while ensuring that the product or service fully meets the customer’s requirements and expectations.
What benefits does using quality control in production bring to businesses?
Customers expect and place high demands on product quality, and when businesses meet those expectations. The role of quality control:
- Increase customer loyalty: High quality products create customer satisfaction and trust, helping to increase loyalty and loyalty.
- Maintain a source of regular customers: Customer satisfaction with product quality helps maintain ongoing relationships, reducing switching rates to competitors.
- Introduced new customer sources: Satisfied customers can become unofficial advertising agents, helping businesses attract new customers through word of taste.
- Maintain or improve market position: Quality products help businesses maintain or enhance their position in the industry, providing a competitive advantage.
- Improve safety: High quality products often have high safety levels, reducing risks related to safety and technical incidents.
- Contribute to building a positive brand: High quality creates prestige and trust from customers, helping to build a positive brand for a business’s products.
Introducing SSG’s product quality control system – QC Gate
SSG’s product quality control system Support monitoring and controlling product quality by using barcodes to process information.
Capable of detecting and identifying many types of errors and defects such as missing components, wrong sizes, shapes, misalignments, scratches, stains, and more.
Through scanning barcodethe system helps managers control product quality before they leave the factory.
This ensures that the product fully meets quality requirements, while minimizing the risk of errors in the output product, meeting the needs and desires of customers.
Features of SSG’s quality control system
| Feature | Describe |
| Barcode | Use barcodes to monitor and quality control products, process information and identify errors and defects such as missing components, wrong size, shape, deviation, scratches, stains. Ensure product quality before leaving the factory. |
| Automated Testing | The machine operates automatically, eliminating the human factor in the inspection process, ensuring consistency and accuracy, reducing the risk of errors and increasing working efficiency. |
| Detecting and Evaluating Defects | Use sensors and optical systems to detect and evaluate defects in products, including cracks, scratches, stains, dimensional discrepancies, and other issues that affect quality. |
| Foreign Body Inspection | Use X-rays to scan and detect foreign objects such as metal, glass, and bone in products. Remove or warn the product when foreign objects are detected. |
| Check Size, Shape and Grade | Use Camera to take photos and analyze product images. Based on the test results, the machine product classification into groups, including OK and NG products. |
| Check for Special Properties | Use leak testing head, ultrasonic generator, tracer head, and measuring head to check for gas leaks, welds, roughness, diameter, and axis runout of the product. |
| Data Capture and Reporting | Store data about the testing process and results of each product. Create a database system about the product quality inspection and evaluation process. Support monitoring and tracking quality performance over time, detect trends and problems early, and provide accurate and timely treatment plans. |
What benefits does SSG’s QC – Gate product quality control machine bring?
| Benefit | Describe |
| Limit the Risk of Product Defects and Cut Costs | Product quality testing machine perform analysis in real time and display quality and performance metrics in highly visual graphics. This increases the ability to detect errors, reduces the risk of product recalls, and reduces the cost of recalling defective products. |
| Improve Product Quality | System quality control at the end of the production process, while ensuring a perfect product at every stage. This helps improve product quality and ensures that only the highest quality products make it to packaging and shipping. |
| Save Costs and Optimize Human Resources | Quality control machine helps reduce dependence on human labor and automate processes. This helps businesses save labor costs, reduce waste, and optimize the use of input materials. |
| Improve competitiveness | The inspection process is strict and is carried out according to processes and systems to improve the quality of output products. This creates trust in the product, strengthens brand reputation, and enhances competitiveness in the market. |
| Supplier Performance Monitoring | The checker registers input data, helping businesses monitor and control suppliers more effectively. This ensures that raw materials from the beginning of the process meet quality standards, helping to maintain stability in the production process. |
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