Introduce
General introduction to industrial automation control: Currently, industries and production lines require output that ensures quality, high productivity and efficiency, and few waste products. This requires an automation solution with appropriate precision that can reduce operator labor and replace it with machine labor, thereby increasing productivity and accuracy. necklace.
The importance of robot solutions in modern industry: Currently, industries that require high precision in product processing stages to ensure aesthetics such as the automobile and furniture industries are increasingly demanding. Higher requirements, accordingly, replacing human labor with robot labor is necessary to ensure accuracy, aesthetics and most importantly, uniformity in products.
6-axis robot arm solution: with diverse design features, high precision, and automation in production, robot arms are the appropriate and necessary solution to improve production productivity and quality. product quantity.
The development of the assembly line
First systems: The first assembly lines from the industrial revolution all had in common that they used human labor and applied machinery, but the level of automation was not high due to technological limitations. Therefore, the products from those first lines all have more or less systematic or subjective errors.
The emergence of industrial robots: With the appearance of industrial robots in the 1960s, repetitive task processing significantly improved productivity, which made the application of industrial robots in manufacturing widely used. as a premise for the future development of production automation technology.
Benefits of applying 6-axis robot arms in assembly: With a variety of sizes and guaranteed accuracy, robot arms are an indispensable part in large assembly lines such as assembling aircraft, cars, ship engines, etc. production lines or jobs that require particularly high precision such as microchip assembly or surgery.
The role of warehouses in the industrial chain
The importance of improving warehouse operational efficiency: Operating a warehouse in an efficient, systematic and efficient manner will help the entire product life cycle pass efficiently.
Labor and limitations in warehouse operations: With a small chain system, the warehouse does not need to store many and diverse products, so using labor to operate the warehouse is appropriate because it requires less labor and is less dangerous. However, with a large warehouse system, many and diverse products, as well as a large volume of packages, the use of labor is no longer appropriate and increases the level of danger, while also increasing operating costs and long-term productivity and working quality.
Introduction to robot solutions in warehouse operations: With the above limitation, the application of robots in warehouse operations aims to support or completely replace human labor with pre-programmed tasks.
Learn about solutions using 6-axis robot arms
Definition and characteristics
A 6-axis robot arm is an automatic mechanical machine with 6-axis joints, corresponding to 6 degrees of freedom. This allows the robot arm to move freely within its range without being limited by any translation or rotation.
Robotic arm solutions
Articulated robot arm: A robotic arm that uses joints, each joint can rotate in one plane. The 6-axis robot arm uses 6 joints and can therefore move with 6 degrees of freedom.
Robotic arm with 4-axis articulation: is an articulated robotic arm, however this arm is designed so that it can only move on a working plane parallel to the machine table and can be designed to be able to translate on a square plane. corner to the top table.
Delta robot arm: It is a hanging robot arm, with multiple arms on the upper part and connected to the working head at the lower part.
Main characteristics of 6-axis robot arm
The 6-axis arm robot is one of the powerful automation devices, with the ability to move flexibly in 3D space. They are capable of performing many complex tasks such as welding, packaging, and product assembly. This is because there are six active axes, allowing them to perform precise and flexible movements, optimizing production efficiency.
The main features and capabilities of 6-axis arm robots include the ability to work in dangerous and harsh environments, while ensuring human safety. In addition, they have the ability to integrate smart sensors to react and adapt to the working environment, helping to optimize the production process and improve product quality. This helps 6-axis robots become an important tool in modern industrial automation systems.
Application of 6-axis robot arm in industry
Automobile industry: 6-axis robot arms are used for machining and finishing in many production stages of the auto industry such as frame structure welding, welding, shell machining, painting, assembly, etc. Frequently used mechanical arms are medium to large, able to work with loads up to hundreds of kilograms.
Electronics industry: With a variety of designs, sizes, and product types, robot arms are especially useful in painting, assembling, and arranging components in the electronics industry. For items with small electronic circuits that require high precision, choosing a machine arm to ensure product quality is essential.
Aviation industry: similar to the above two industries, robot arms are also widely used in the production of shells, interiors, electronic components,… serving the aviation industry.
6-axis robot arm solution in logistics
In the field of logistics management, 6-axis robotic arm solutions are becoming a top choice, bringing efficiency and flexibility in the process of transporting and storing goods. The 6-axis robot arms are capable of accurately and quickly picking up and dropping materials, helping to optimize the goods stacking process effectively.
In addition, they are also used to arrange goods in logistics. With the ability to move flexibly in 3D space, robots can optimize the arrangement of goods in the warehouse, helping to save space and increase storage capacity.
At the same time, the 6-axis robot arm also plays an important role in monitoring and reporting on the import and export process of goods. They can be integrated with smart sensor systems to monitor inventory status, as well as automatically report on imported and exported goods. This helps increase accuracy and transparency in warehouse management, minimize errors and optimize workflow.
Advantages of 6-axis robot solution
6-axis robot solutions offer many important advantages, contributing to improving performance and productivity in many different industrial fields. Their flexibility in performing complex tasks helps optimize production processes and enhance responsiveness to diverse market demands.
Increasing labor safety is one of the notable advantages of the 6-axis robot solution. They are capable of performing dangerous tasks without placing personnel at risk. This reduces the risk of occupational accidents and increases the safety of the working environment.
Things to keep in mind when choosing a 6-axis robot solution
When deciding on a 6-axis robotic solution, there are a number of things to consider to ensure the efficiency and feasibility of the system. Cost analysis is an important factor, from initial investment costs to long-term operating costs. This helps ensure that the decision to invest in a 6-axis robot is financially sound and can provide long-term benefits.
Compatibility with existing systems is also an important factor. 6-axis robots needed to integrate seamlessly into existing production processes without reducing overall system performance. This requires close combination and compatibility with other components in the working environment.
Operation and maintenance procedures are an important part of ensuring that 6-axis robots operate efficiently over the long term. Operational processes need to be optimized to achieve maximum performance, while regular maintenance plans help ensure that robots maintain stable operation and do not experience unexpected problems.
Practical example
Vinfast Production and Business Joint Stock Company:
Applying 6-axis robots on a large scale to frame welding, shell welding, assembly, etc.
Benefits: Automate production, reduce labor, ensure product quality and aesthetics.
Amazon.com, Inc:
Application of 6-axis robot and control system to classify and arrange goods
Benefit: goods are arranged and classified in a preset order, reducing parcel sorting time and helping to deliver to customers faster.
Conclude
With the requirements for accuracy, performance, and productivity of today’s production lines and warehouses, choosing to invest in a 6-axis robot solution is essential to achieve production and operating requirements. Therefore, the research and production of robots in general to optimize production and operation will receive great attention and investment from manufacturers to be able to provide optimal solutions, suitable for their needs. each line and factory requirement.
