Currently, production monitoring system is a leading advanced trend in the manufacturing sector. However, few people really understand the role and function of this system. To answer these questions, let’s SSG Read this article to better understand production monitoring systems.
Learn what a production monitoring system is?
Production monitoring system is a technology applied in the management of automated lines, factories and businesses to replace the traditional manual monitoring process, which depends mainly on handwritten tables and simple forms of information transmission. High performance is not guaranteed.
Factory production monitoring system operates by controlling every step in the production process in detail and operating in real time. It has the ability to quickly warn about interruptions such as errors on the production line, running out of raw materials, unsatisfactory products, or detecting errors in finished products.
The ability to automatically update data quickly and accurately, reducing dependence on human hands and optimizing the parameter adjustment process. This accuracy and speed are crucial to the high performance of monitoring systems in the manufacturing industry.
Outstanding advantages of production monitoring system
Save time saving data:
- In traditional monitoring methods, recording information manually is time-consuming and prone to errors. Production monitoring system Modern technology solves this problem by using advanced technology, connecting directly to the computer through a dedicated server system. Information about incidents and records is reported and stored on the server or computers on the network, helping to save time and reduce errors in the production process.
Easily control problems:
- This system processes and transmits information to storage computers over LAN through the server. System managers have the ability to immediately control problems on the computer and clearly identify the location of the problem. Furthermore, production monitoring systems provide detailed or overall reports on incidents and downtime across shifts or during the day, helping to quickly take corrective measures and optimize processes. production process.
Main function of production monitoring system
Show production information:
- The software displays the entire planned output value and actual value up to the present time, helping managers and employees monitor work productivity. This information provides a basis for adjusting production schedules, ensuring compliance and cost savings.
Instant notification:
- Production stages are displayed visually, and when problems or malfunctions are detected, the system automatically reports to stop the production line promptly, avoiding affecting product quality.
Support remote management:
- The development of mobile technology allows management to monitor production from anywhere through remote management functions. Employees can also interact with managers to report incidents.
Product Quality Management:
- The system monitors detailed product completion steps, helping to ensure better quality and avoid errors in production.
Management of raw material warehouse:
- The system uses information about standard and actual output to warn when the amount of raw materials in the warehouse is running low. This helps avoid production interruptions and reduce unnecessary costs.
Benefits of the production monitoring system
- Display output value:
- Provides a visual view of target and actual output values to date, helping to evaluate production performance.
- Improve productivity and adjust progress:
- Support managers and workers in understanding achieved productivity, from which they can adjust production schedules to ensure efficiency and suitability.
- Instant ANDON display:
- Integrate an immediate warning system (ANDON) at important positions on the line, helping to identify and handle problems immediately, increasing production stability.
- Store full information:
- All production information is stored in a database, supporting reporting and printing processes for performance evaluation and detailed feedback.
- Widely used in manufacturing industries:
- Meets the diverse needs of many industries such as food, chemicals, textiles, electronics, helping to optimize production processes.
- Remote management via LAN or internet:
- Allows remote management and production monitoring via LAN or internet, increasing flexibility and ability to respond to situations.
- Product quality management and incident reporting:
- Support product quality management by tracking product completion details and automatically reporting problems, helping to improve production quality and ensure process compliance.
Why should businesses apply a production monitoring system?
Production monitoring system serves as a replacement for manual monitoring, providing convenience in recording and storing real-time production data.
With high precision, production line monitoring system helps optimize input materials, while increasing productivity for output products.
A strong link between the production area and the office departments is created by the monitoring system, thereby assisting in proposing appropriate production improvement plans to increase labor and production efficiency. shared.
